144 0 obj <> endobj NREL is a national laboratory of the U.S. Department of Energy Office of Energy Efficiency & Renewable Energy Operated by the … The 7FH2 Model 761/763 generator NPI design program was initiated to meet these goals. These logs are important because they establish mechanism s to … Tough 5. Generator Fuel System Maintenance Service Schedule Item Service Detail ACE 3T maintenance procedures are ‘live’ documents continually improved by their users. A properly maintained Elliott steam turbine generator (STG) can operate reliably and efficiently for decades. Generator maintenance tips from most manufacturers recommend changing this when you change your oil so you will not have the new oil being filtered through old impurities and gunk. • Ensure that the generator is in “Auto” mode, for automatic startup. 25-J-072-W8, Backup Diesel Generator #2, 25P-E-504, Generator Control Schematic! The time for each maintenance depends on the mo - tor’s/generator’s age and ambient conditions. While there are certain industry-standard preventative maintenance procedures, the real work of designing a comprehensive maintenance program lies in working Good generator maintenance tips will keep your generator operation where it should be. Real power generation equipment functions under real circumstances, which cause equipment real stress. Maintenance Interval Schedule (Standby Generators) Notes: This is a basic generic list. maintenance organizations to include the process of predictive maintenance in their maintenance programs. In addition to maintenance of the basic gas turbine, other station auxiliaries require periodic servicing including the control devices, fuel-metering equipment, gas turbine auxiliaries, and load package. Keep your Diesel Generator Clean. Operator and maintenance staff shall be clear about safety and preventive actions and operation maintenance procedure. 6.3.1 All the activities are done manually. • Ensure adequate fuel levels. Maintaining generators are typically done by in-house engineers and generator dealers to ensure a unit’s reliability, efficiency, and … Generator efficiency will determine a large portion of what maintenance is required in a given situation. It covers the installation, operation, and maintenance procedures for Armstrong™s Unfired Steam Generators (USG Series). The long outstanding use of generators over time has provided the necessary knowledge to predict when certain components will fail or be in need of service. Check oil level by Dipsticks key. i01658146 ... procedure, work method or operating technique that is not specifically recommended by Caterpillar is used, you must satisfy yourself that it is safe for you and for others. Generator maintenance is the process of sustaining a generator’s peak condition through regular inspections, repairs, and monitoring. (No more than 1 hour in every 12 hours). ve�Xd`����h`H��(|a ��#�e -���pc�g�$j����w`�A��l�/8 Preventive Maintenance Checklist: Asset Type: GENERATOR Description: MO - GENERATOR, EMERGENCY (CATERPILLAR) (File # 1944) Code: GN43MO Frequency: Monthly Estimated Time (hours): 1.5 (T)ools, (S)afety Equipment, and (M)aterials Required 1 Mechanics/Electricians tool set. WEM Procedure – Generator Model Submission and Maintenance Western Power requires detailed data on the operating parameters and technical capabilities of any Transmission Connected Generating System. Cooling and electrical systems, air intakes, fuel and exhaust, oil and filters and more. 168 0 obj <>/Filter/FlateDecode/ID[<9CEEB9A0B0F4D34D98DBD512EFB2ABF4><323BB0436737FF4EBE088A18E3A0237F>]/Index[144 43]/Info 143 0 R/Length 99/Prev 145323/Root 145 0 R/Size 187/Type/XRef/W[1 2 1]>>stream B. procedure, work method or operating technique that is not specifically recommended by Caterpillar is used, you must satisfy yourself that it is safe for you and for others. According to an annual Blackout Tracker report, last year nearly 18 million people were affected by power outages across the US. 0 3T maintenance procedure below and consider what an ACE maintenance SOP format with 3T content can do for maintenance work quality and resulting reliability of your plant and equipment. The primary maintenance effort involves five basic systems: controls and accessories, combustion, turbine, generator, and balance-of-plant. Emergency generator activity, including testing, preventive maintenance, and repair, will be documented using a generator maintenance log(s) and checklists. Benefits of a preventive maintenance program Power generation maintenance items Contingency Plans involving the use of Portable/ Rental power generation A classroom view of a Portable Generator 2 2/9/2012 Cummins Confidential . Preventive Maintenance Service Contract For Diesel Powered Electric Generators All maintenance to reference above must be followed in accordance with the operating and procedure manuals for all related equipment and as per manufacturer’s guidance and instructions. If something does go wrong, our generator troubleshooting guide will help you provide the best services for your machine. SYSTEM OPERATING PROCEDURE . Safe Operating Procedure (Revised 3/14) POWER GENERATORS – STATIONARY EMERGENCY GENERATOR OPERATIONS AND MAINTENANCE LOG _____ The attached three logs (or equivalent) are to be used for tracking the operation and maintenance of emergency generators. 2 EssEntial stEam turbinE maintEnancE A properly maintained Elliott steam turbine generator (STG) can operate reliably and efficiently for decades. Maintenance programs shouldn’t be cut-and-paste. Armstrong reserves the right to update this manual and other product information concerning installation, operation, and / or maintenance, at any time and without obligation to notify product owners of such changes. Generator Source always recomme… 1. 3 Battery tester and distilled water. Clean generator and generator room. A. An effective generator maintenance program is a preventive and corrective maintenance schedule that begins with reviewing a generator’s service history. SOP/---/--/PM -01 STANDARD OPERATING PROCEDURE Effective date DD.MM.YYY Review date Supersedes MAINTENANCE – TRANSFORMER Issue No. Check the feedback received from the maintainers to improve the maintenance procedure noted on the last two pages of this example ACE 3T format maintenance SOP. installation, operation, and maintenance. generators built after 2016 were supplied with a Steam-trol ... and / or maintenance procedures are not clearly understood, contact CEMLINE for clarification before proceeding. Generator tooth cracking is a condition that can result in the failure of your rotor or generator. from the devices. Manufacturers recommendations should be followed and supersede recommendations in this list. Page No. 2 Cleaning materials. Quarterly Schedule 1. Standby generators are an inevitable requirement to combat power outages and overcome the resultant hindrances to business continuity. Fill with oil. Vendor information and contact details will be recorded and maintained by facility maintenance employees. 2) systems for generator and large-motor fire protection. WP 04-CO, Conduct of Operations! A total PPM program is absolutely essential to an efficient, reliable and safe production process. 1) Check the shaft position, in case if the shaft is loose tight it. H30�i&�?�(�``2� U%` SA�@ h�bbd``b`��_@�~ ��H0Q@����)�`:b] ] ) �M bH� 186 0 obj <>stream maintenance funds are utilized to achieve the greatest benefit for the University buildings and associated infrastructure while maximizing the useful life of the assets and provision of best service. differences. Wait for 10 minutes. Best generator maintenance practice is following the maintenance schedule provided by the manufacturer of the generator. The Generator Set can produce high voltages, which can cause severe injury or death to personnel and damage to equipment. This data is used by Western Power and AEMO to conduct generation system modelling for power system planning, design and operations. 2 Load test to 100% for up to 2-4 hours depending on size of generator. Generator maintenance is the process of sustaining a generator’s peak condition through regular inspections, repairs, and monitoring. The best way to ensure the long-term performance of your Elliott STG is through a collaborative maintenance agreement with Elliott Field Service. Responsibility for safety, however, rests with the personnel who use the set. Preventive Maintenance Service Contract For Diesel Powered Electric Generators All maintenance to reference above must be followed in accordance with the operating and procedure manuals for all related equipment and as per manufacturer’s guidance and instructions. At the same time they must achieve higher levels of plant effi- ciency in order to reduce power plant operating costs. h�b```f``��������A�X؀�cs;C�����>bpt0]d8�(��@8��;x�Ю଱��Qdr`��6G�/����Q�7R�!��r�C���@Ö�g>�_V��J� F.�� These power failures lasted on average over 48 minutes, and impacted people and businesses in all 50 states. 2) Check the shaft alignment and fix it if required. army tm 5-685 navy navfac mo-912 operation, maintenance and repair of auxiliary generators departments of the army and the navy august 1996 Western Power therefore requires data to be provided … A. PPE: 8.1 … Lubricating system; Shut down the engine and remove battery connections. DOCUMENTATION 7.1 Keep the service report at Substation and Notice the BDV value and Due date in near Transformer 8. A diesel engine requires strict adherence Preventive Maintenance schedule and procedures to keep it running efficiently. Common maintenance procedures included in our planned maintenance programs. The GE representative shall have access to a detailed maintenance procedure to be followed for each line of preventative maintenance. Maintenance Manual C27 and C32 Generator Sets DWB1-Up(Generator Set) SXC1-Up (Generator Set) SAFETY.CAT.COM. All installation, operation, and maintenance procedures should be performed only by experienced, trained, and certified personnel. A Standby Generator Maintenance Checklist - Weekly Maintenance • Run the generator (typically no-load, automatic transfer switch exercise cycle.) Whenever possible precautionary measures have been made to reduce the possibility of a dangerous condition. Benefits are direct and substantial, including: high product quality, long machine life, avoidance of work stoppage, endstream endobj 145 0 obj <. The best way to ensure the long-term performance of your Elliott STG is through a collaborative maintenance agreement with Elliott Field Service. Safety Procedures . the steam turbine, for having and using written operating/maintenance procedures, for utilizing a maintenance management system to schedule/track maintenance, and for conducting training for personnel on an ongoing basis. 1 Maintenance History Summary Record of modifications and upgrades 2 Turbine-Generator Vibration Readings at minimum-maximum load, criticals 3 Bearing Metal and Oil Temperatures Readings at minimum-maximum load 4 Section Performance Parameters Readings at full load, valves wide open The “true cost of poor maintenance,” which is several times initial estimates must be thoroughly understood by all. This page provides links to download Operation and Maintenance Manuals (OMM) for Perkins engines. National Renewable Energy Laboratory, Sandia National Laboratory, SunSpec Alliance, and the SunShot National Laboratory Multiyear Partnership (SuNLaMP) PV O&M Best Practices Working Group . Downtime can be expensive and unplanned downtime can be extremely disruptive. Wait for 10 minutes. The benefits of preventative maintenance are far reaching but importantly, you can work it into your human resources schedule and budget, rather than waiting for disaster to strike outside of normal working hours. This equipment contains hazardous voltages. Creating Your Backup Generator Maintenance Checklist. The generator sets can only be started under safety conditions. Before operation and maintenance for the generator sets, please read carefully about this manual and make sure a good understanding of this operation manual and other documents which attached with the engine. Fitted the dipstick at its place. H,H8R@C��,``bd�I00R��ϔ� � d�Z A generator that’s frequently light-loaded, for instance, should not be approached the same way as one that’s rarely called to duty at all. Steam Turbine Generator Maintenance Programs. 4.2 TORQUE SETTING FOR JOINTS Experience shows in Generator vibration, hogging and sagging motions can have an effect on … A routine maintenance practice is that of general inspection. Preventive Maintenance Checklist. The fourth log will be placed on site where applicable. Process operators should be involved and perform daily maintenance checks. The Generator Set is internally grounded neutral to the frame of the Generator Set. 7. You will discover the power of an ACE 3T maintenance procedure as you read the following example maintenance SOP. y: LEGAL DISCLAIMER: This Operations Manual for an Emergency Standby Generator is provided by Diesel Service & Supply to be a general guide, template and reference point … Use fuel consumption or service hours to determine intervals. Annotate date, hours and maintenance in Generator log, fill out maintenance checklist and report deficiencies to COR. Maintenance The maintenance section is a guide to engine care. D�7�o`8����2lc�r �p�+ �� b`� ��� Personnel performing any related works to this (SOW) should be proven highly Death, serious personal injury or property damage can result if safety instructions are not followed. Chemtronics Ozone Generator is a durable piece of equipment, which with proper care will last for many years. Cleaning of a carburetor is a more complex procedure and should really be done by a mechanic. Version Number: Issue Date: Generator Location: Prepared B . The generator set is designed to be safe when used in the correct manner. Approved by: Document. 3.0 RESPONSIBILITY Officer/Engineer/Executive 4.0 ACCOUNTABILITY Head of Engineering 5.0 PROCEDURE 5.1 FOR STARTING DIESEL GENERATOR SET IN MANUAL MODE 5.1.1 Check fuel level into the diesel service tank. WP 04-VU1001, Surface Underground Ventilation and Filtration System Operation PRECAUTIONS AND LIMITATIONS Perform any additional maintenance tasks as recommended in the manufacture’s operation and maintenance … This review may reveal on-going problems that are both integral to the generator itself as well as external conditions (e.g., overloads, unbalances, misapplications) that You should also ensure that To ensure best performance and a longer lasting generator (which will save you money and hassle long term), it’s essential that proper periodic maintenance is executed. This article covers general topics to be aware of. A short summary of this paper. Proper diesel generator maintenance is key to ensuring that your equipment keeps running for years to come and these 8 key points are essential. ... actions and operation maintenance procedure. OMMs provide all the information you need to keep your engine running properly day in, day out. Download Full PDF Package. A fairly reliable maintenance schedule can usually be acquired from the manufacturer and can be employed by a … Preventive maintenance is the key to lower operating cost. The maintenance is limited to the cleaning corresponding to the normal maintenance of the machine and to the replacement of damaged parts. They include details on regular maintenance intervals together with technical data and guidance. Reclamation has phased out use of CO 2 in almost all locations except generator/motor air housings because of the risk to personnel and complexity of safety regulations. 5.40.4.1 All critical vehicle & equipment are subject to preventive maintenance. *Service, maintenance and workshop manuals are available for UN ECE R96 Stage IIIA or below engines (must subscribe to marketing permissions). • Check that the circuit breaker is closed. Processes will be established for a generator failure and for when replacement parts are needed. Recommended maintenance program The recommended maintenance program for ABB’s synchronous motors and generators consists of four levels, L1 - L4, that are to take place throughout the life of a motor/generator. 7. Good PPM practices must be instituted immediately to enable the facility to achieve an efficient 356-5901(GB) V9 06/14 GENERATOR SET OPERATOR & MAINTENANCE INSTRUCTION MANUAL This manual has been designed as a guide to operators to aid in starting, stopping and otherwise operating the generator set. GE has identified the potential for cracked rotor teeth in large steam turbine generators that have been in service for more than 10 years, experienced a negative sequence event, or hav an operational history includig extensive start-stops. Install the new tubes securely and lock the fixing elements. 1. The fourth log will be placed on site where applicable. Similarly, a prime-power generator keeping the lights on at … Warning: 3. 356-5901(GB) V13 01/19 FG Wilson Generator Set Operator & Maintenance Instruction Manual This manual has been designed as a guide to operators to aid in starting, stopping and otherwise operating the generator set. Tyï¢W¨–ú‘òþT¯zù¯ƒ©n\óŶD‰ò]×Fåä™régL’õsé¬oéi¾!š>m` ØvVdaê3‡ñ¬8Xõ"Ëh[ùJP‰áQ'zgª]›êX¡fªŠ;±Ä±ÀeS6±mr?c[sÎ|ús˜ÖPӜªm.¸'¶õÅ *Ӑ<6×lþ!šL†ÓºH‘¯¯açÑ=vé´. Repair Procedure A. They are useful when temporary or remote power is needed, and are commonly used during cleanup and recovery efforts following disasters such as hurricanes, tornadoes, etc. There have been numerous causes of steam turbine failures worldwide. However, as a result of misuse or improper maintenance, dangerous conditions may present themselves. To lay down the procedure for diesel generator set (DG). While generators are convenient and easy to use, with most of them being capable of automatic functioning during power outages, they can also be hazardous to life and property if standard procedures and adequate precautions are not followed during installation, operation and maintenance. Replacement part vendors will be identified, including vendors that can provide 24 hour service. Do this procedure once in a year STOP Document No. Before each consecutive interval is performed, all maintenance from the previous intervals must be performed. The highest frequency Hotel Engineering SOP - Diesel Generator Exhaust Fan Maintenance, SOP Exhaust Fan Maintenance, SOP Exhaust Fan Motor Maintenance. Facility Name, Building, Worksite or Plant ID: Subject: Emergency Diesel Generator . 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